PLA is short for Polylactic acid or polylactide.
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It is a new type of biodegradable material, which is derived from renewable starch resources, such as corn, cassava and other crops. It is fermented and extracted by microorganisms to obtain lactic acid, and then refined, dehydrated, oligomerized, pyrolyzed, and polymerized.
PLA products can be completely degraded by microorganisms in the soil within 12 months after being discarded, generating CO2 and water, and no pollution to the environment. PLA raw materials are widely used in the production of packaging materials, disposable tableware, appliance shells, fibers, 3D consumables, etc.
Since PLA is derived from renewable plant resources, rather than petroleum-based traditional plastics, it can truly achieve energy conservation and environmental protection, and is considered the most promising new "ecological material".
PLAs Molecular formula: (C3H4O2)n
PLAs Density: 1.21 to 1.43 g/cm³
PLAs Melting point: 175 to 178
PLAs Water solubility: insoluble
Density: 1.20-1.30 kg/L
Melting point: 155-185°C,
Intrinsic viscosity IV: 0.2-8 dL/g
Glass transition temperature: 60-65°C,
Heat transfer coefficient: 0.025 λ(w/m*k)
Tensile strength: 40-60 MPa
Elongation at break: 4%-10%
Modulus of elasticity: - MPa
Flexural modulus: 100-150 MPa
Izod impact strength (unnotched): 150-300 J/m
Izod impact strength (notched): 20-60 J/m
Rockwell hardness: 88
The Society of Plastics Industry (SPI) stipulates that the digital identification code of polylactic acid is "7". Belgium has begun to use recycled polylactic acid as a pilot country. The recycling of polylactic acid is not the same as other polymers. The waste polylactic acid plastic will be collected in a special container, degraded into small molecule monomers through pyrolysis, hydrolysis and other methods, and then the monomer will be converted by the manufacturer. Lactic acid is synthesized into a polylactic acid raw material with certain properties, which will be used again in the market.
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CPLA is a Crystallised PLA,which is created for higher heat use products.
Since PLA has a low melt point, so its best for cold use up to around 40ºC or 105ºF. While more heat resistance is needed such as in cutlery, or lids for coffee or soup, then we use a crystallised PLA with some biodegradable additives. So we get CPLA products with higher heat-resistance up to 90ºC or 194ºF.
Its processed by applying high pressure and heat to PLA, chalk, and other biodegradable and bio-based additives. This causes the material to crystallize, resulting in a harder product thats less susceptible to heat degradation. CPLA lids are commonly used for soup bowls and coffee cups.
Talc is a kind of a natural mineral that helps PLA mold into harder materials. Usually, the two materials were combined at a ratio around 70% PLA and 30% talc.
Ingeo is a brand of PLA. PLA or corn plastic is a biopolymer made from polylactic acid (PLA) that can be derived from starchy plants like corn, potatoes, tapioca, sugarcane, and soy protein. In the U.S., PLA is typically made from corn kernels that are milled and processed to extract the starch, which is then converted into plastic.
CPLA is also made from the sugars and starches of corn. But in the production process, talc is added so that the PLA crystallizes and Crystalized Poly Lactic Acid is created. CPLA consists out of 70% 80% PLA and 20% 30% talc so that a heat-resistant (up to 85°C) and fully compostable bioplastic is created.
Bagasse/sugarcane fiber is a byproduct of making sugar. When sugarcane stalks are harvested, theyre pressed to release their juices that get processed into sugar. Then, rather than burning or throwing the used sugarcane stalks away, the fibrous pulp is made into a paper-like substance called bagasse which is then formed into a wide variety of products like containers, plates, and bowls.
SFI certified paperboard feels and performs like traditional products, without petrochemicals. The Sustainable Forestry Initiative (SFI) is a nonprofit organization committed to promoting sustainable forest management. The standard sets guidelines and requirements for paper merchants and manufacturers of forest products to ensure that paper goods are being processed and sourced using sustainable practices.
Although the majority of our products are compostable this symbol clarifies that its a BPI certified compostable item. The Biodegradable Products Institute (BPI) is a multi-stakeholder association of key individuals and groups from government, industry and academia, which promotes the use, and recycling of biodegradable polymeric materials (via composting).
Paper and textile products are biodegradable, but traditional plastics made from petroleum bases are not. Consumer packaging and disposable eating products made of new biodegradable plastics from corn and other plant bases have numerous environmental and efficiency advantages over non-biodegradable products.
Manufacturing of polylactic acid (PLA) saves oil. Biodegradable plastic production takes 65 percent less energy than petroleum-based plastics, making biodegradable plastics the top energy-efficient choice. Biodegradable plastic products are made from renewable resources like corn, sugar cane and potato starch instead of oil. 200,000 barrels of oil a day are used in the United States alone in the manufacture of plastic packaging.
Manufacturing biodegradable plastic products produces less pollution. Because the products can break back down into nontoxic components, they dont cause dangerous chemical leachate that can poison water or pollute the air. Biodegradable plastic products produce 68 percent less greenhouse gasses than petroleum-based plastic products.
Composting biodegradable plastics along with traditional biodegradable paper products and yard, food and agricultural wastes can turn this trash into rich humic material, which can improve water and nutrient retention and help grow healthier plants with less need for chemical fertilizers and pesticides.
Biodegradable means that an object is capable of disintegrating by biological means. Technically, these items could be composed of almost any material since with enough time microorganisms can decompose almost anything. For example, aluminum cans will biodegrade in the ocean in about 200 years and hard plastic bottle caps will biodegrade in about 400 years.
Must meet standards set by the American Society for Testing and Materials (ASTM):
Compostable items are designed to be composted in a compost heap only. Composting is a very specific process, which does not occur in landfills. Microorganisms, carbon, water, oxygen and nitrogen are all essential parts of the compost process and these factors need to be present in the right circumstances (such as in a compost pile) for composting to occur. If compostable products are placed in an open landfill or dump where oxygen is available, they will decompose at a rate similar to other biodegradable materials in the same setting.
Compostable products break down in a commercial compost facility in fewer than 180 days. Most biodegradable products break down in as little as 45-60 days, depending on the material type.
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